We being the most reliable forge master at every stage of product design, development and manufacturing, quality control, is carried out meticulously. At CHW Forge, world class manufacturing units are set up to ensure precision, perfection and timely delivery of orders. Empowered by the state of the art technology, the system has stringent quality control policies adding value to the production process.
Ring Rolling Machine
With a fully technologically integrated Ring Rolling Machine, forgings are produced in a controlled environment and a very narrow range of temperature. At CHW forge, we manufacture rolled rings (with and without profile on the outer and inner diameter) and flanges with reduced input weight, higher reduction ratio, desired grain flow along the rolled profile and improved mechanical properties. By deployment of this technology, we achive :-
- High yield
- Less wastage
- Near net shape
Fully Automatic Hydraulic Press 4000T
Dealing with precise, competitive and quality oriented products, at CHW Forge, we invest a lot in technology that is accurate and performance efficient. Since the press is fully automatic, the cycle time to make the pre-form is very short and efficient.
- The pre-forms for the Ring Mill are made expediently without losing temperature
- The press has three working stations with a moving bolster
- The in-built manipulator of the press has a capacity to lift preforms up to weight of 5000kg
- The press has a capacity to pierce a hole in the middle of the preform
Heat Treatment Facilities
Working with heat and such high temperatures not only requires technology but endurance to support such high temperatures. The furnaces are capable of normalizing, hardening, tempering, annealing and hydrogen flanking.
The unit is equipped with water quenching tank for carrying out solution annealing and oil quenching tank for carrying out the hardening and tempering process. Electric and Gas operated reheating and heat treatment furnaces are installed with drop bottom facility to process aluminium alloys.
At CHW Forge, the technology is given utmost importance and we work towards manufacturing the best of the forging for various industrial sectors. The machine at the unit is equipped with a range of CNC Machining Centers, Vertical Turning Lathes and other allied machines. We have the capability to supply forgings in fully machined conditions and controlled environment.
With implementation of an integrated ERP system, we maintain accurate control on material, production planning and inspections while advanced communication systems ensure fast information exchange between the company and its customers. Being always a step ahead, CHW forge has been implementing latest technology to maintain an effective Microsoft Dynamics Customer Relationship Management System and simplify Raw Material Inventory Management System to gain real time visibility into the business performance.
Over the years, we have evolved in our approach from being product-centric to customer-centric. In an evolving era for CHW forge, the manufacturing business processes now include customer at the center of their system which initiated the need of ERP software. This not only takes care of the ongoing flow of communication between marketing, production, and customers but could also bring together information from all data sources, internal and external to give one holistic view of each customer in real time.
Investing in high end and best technologies is what CHW forge has been deploying over the years to maintain its quality standards. The latest production equipments: Radial-axial Ring Rolling Machine (SMS Meer GmbH, Germany, formerly known as Wagner Banning), Hydraulic Forging Press with Slide rotating device for incremental forging (Schuler SMG GmbH, Germany), Charging Machines & Manipulators (Dango & Dienenthal, Germany), CNC VTL Machines (Youji, Taiwan), VMC (Hardford, Taiwan), CNC Ring Saw Machine (Behringer GmbH, Germany).
The company is always willing to invest in capital equipment keeping in mind the ever changing needs of the customer.